Physica E 32 (2006) 547–549
Self-aligned doping profiles in nanoscale silicon structures
Jouni Ahopelto
Ã
, Mika Prunnila, Eeva Pursula
VTT Information Technology, PO Box 1208, FIN-02044 VTT, Finland
Available online 10 February 2006
Abstract
We propose and demonstrate a method for self-aligning control of doping profiles in nanoscale silicon devices. The method is based on
different segregation behaviour of n-type and p-type dopants during thermal oxidation. The simulations show that in nanowires with
compensated impurity concentrations the type of conductivity can be changed from p-type to n-type. We use the method to realize a
lateral field effect device in silicon showing pn-diode-like characteristics at 300 K.
r 2006 Elsevier B.V. All rights reserved.
PACS: 64.75.+g; 73.63.Àb
Keywords: Segregation; Semiconductor doping; Diode; Silicon on insulator
The dimensions of semiconductor devices are continu-
ously decreasing, reaching sub-50 nm regime in many
applications [1–3]. The small dimensions set stringent
requirements for the fabrication processes and in nm-scale
structures the alignment is becoming an issue. In silicon
technology a pn-junction forms a basic building block in
the device fabrication. In the fabrication of CMOS circuits,
even with gate lengths well below 100 nm, pn-junctions
are self-aligned, because the gate electrode (and spacers)
are used as an implantation mask. In nm-scale device
structures in which this kind of masked implantation
process cannot be used, the alignment-related issues may
become unsurmountable. Here we report on a self-aligning
doping method which relies on the difference in the
segregation of impurities in silicon during thermal oxida-
tion. The method allows to control the doping profile, e.g.,
along wires with sub-50 nm diameter. We demonstrate the
method by fabricating a unipolar lateral field effect device
with characteristics resembling those of a pn-diode.
The Si–SiO
2
segregation coefficient of impurities can be
given as m ¼ C
Si
=C
SiO
¼ a e
ÀD=kT
where C
SiO
(C
Si
) is the
equilibrium impurity concentration in SiO
2
(Si) [4].Ifmo1
the impurity segregates into the oxide during thermal
oxidation while if m41 the oxide repels the impurity. The
values for a and D are a
BðPÞ
¼ 1126 (30), D
BðPÞ
¼
0:91 eVð$0:0eVÞ for boron (phosphorus) [5]. Thus, during
thermal oxidation of silicon the growing oxide takes up
p-type boron while the n-type phosphorus tends to pile up
in silicon. This effect can be used to change locally the net
doping concentration.
Fig. 1 shows results of Silvaco [5] process simulation. In
Fig. 1(a) is shown the cross section of an originally 100 nm
wide and 180 nm high silicon wire after 120 min dry
oxidation at 950 1C. The doping concentrations before
the oxidation were P
0
¼ 7 Â 10
17
cm
À3
for boron and N
0
¼
1 Â 10
17
cm
À3
for phosphorus, leading to effective p-type
concentration of 6 Â 10
17
cm
À3
. Fig. 1(b) shows the doping
profiles before and after the oxidation. During thermal
oxidation boron atoms segregate into the forming silicon
dioxide leading to decreas e in boron concentration in
silicon. On the other hand, the phosphorus concentration
increases and the conduction type of silicon is converted to
n-type with the average effective carrier concentration of
1 Â 10
16
cm
À3
.
The effect is the stronger the smaller the remaining
silicon volume is compared to the volume of the formed
oxide. In case there are two bodies with different surface to
volume ratios attached to each other, the oxidat ion-
induced change in the effective doping varies from one
structure to another. For example, if a narrow wire is
attached to larger bulky leads the doping of the wire can be
ARTICLE IN PRESS
www.elsevier.com/locate/physe
1386-9477/$ - see front matter r 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.physe.2005.12.148
Ã
Corresponding author. Tel.: +358 20 722 6644; fax: +358 20 722 7012.
E-mail address: jouni.ahopelto@vtt.fi (J. Ahopelto).
tuned, as demonstrated in Fig. 1, while in the large leads
the oxidation has a minor effect on the doping. Thus, by
fabricating a compensated lead–wire–lead structure and
exposing this to an oxidizing ambient we can obtain a self-
aligned pnp structure.
We demonstrate the feasibility of this self-aligning
method by fabricating so called self-switching devices [6]
in silicon. The device is essentially a lateral double gate
FET connected as a diode. A top-view SEM image of such
a device is shown in Fig. 2(a). Depending on the biasing
condition, i.e., whether the source or the drain is at higher
potential, the potential across the trenches defining the
channel either opens or closes it. The devices were
processed on a 100 mm diameter silicon on insulator
(SOI) wafer with a 180 nm thick SOI film and a 400 nm
thick buried oxide (BOX) layer. The whole wafer was
implanted with boron to a dose of 2:4 Â 10
13
cm
À2
. Half of
the wafer was then masked and an extra compensating
implantation with phosphorus to a dose of 3:0 Â 10
12
cm
À2
was performed. These implantations produce roughly the
doping concentrations P
0
$7 Â 10
17
cm
À3
for boron and
N
0
$1 Â 10
17
cm
À3
for phosphorus in the SOI film. The
large-scale mesas for the devices were defined by UV-
lithography and dry etching. The devices were patterned by
electron beam lithography and dry etching using a 30 nm
thick layer of thermal oxide as hard mask. Prior to etching
of the SOI film the oxide was patterned with PMMA mask
in CHF
3
/CF
4
plasma. The trenches in the SOI film were
etched using the oxide mask and Cl
2
/He plasma. The
etching selectivity between silicon dioxide and silicon is
high and the process can be used to create narrow trenches
with vertical walls in silicon. After dry etching the wafer
was oxidized in dry ambient at 950 1C for 55 min. This
process results in formation of a 30 nm thick oxide and
ARTICLE IN PRESS
Fig. 1. Simulation by Silvaco process simulator. (a) 100 nm wide and 180 nm thick Si channel on SOI substrate after oxidizing at 950 1C for 120 min. Prior
to the oxidation the concentrations of phosphorus and boron were N
0
¼ 1 Â 10
17
cm
À3
and P
0
¼ 7 Â 10
17
cm
À3
in the Si channel, respectively (zero
elsewhere). (b) Concentrations along the line AB. During the oxidation the phosphorus concentration has exceeded the boron concentration.
Fig. 2. (a) SEM image of silicon nanodiode G3/21 with P
0
$7 Â 10
17
cm
À3
and N
0
$1 Â 10
17
cm
À3
. The trench is defined by e-beam lithography and
plasma etching. The SEM image is taken prior to the oxidation, simulated in Fig. 1. The channel is 50 nm wide, 150 nm thick and 530 nm long. (b) Room
temperature I–V curves of G3/21 and a similar device fabricated with N
0
$0. The channel dimensions of the devices are the same. The finite initial n-type
doping N
0
$1 Â 10
17
cm
À3
enables the diode type of operation due to the segregation-induced compensation enhancement in the channel. The n-type
doping has negligible effect on the source and the drain, which remain strongly p-type.
J. Ahopelto et al. / Physica E 32 (2006) 547–549548
controls the tuning of the doping profile in the device. The
final thickness of the SOI film is 150 nm, the width of the
channel 50 nm and the width of the trenches 40 nm.
I–V curves measured from two devices with similar
dimensions but the other without compensating implanta-
tion are shown in Fig. 2(b). The uncompensated device
shows nonlinear behaviour but the I–V curve is symmetric
and not diode-like. The compensated device, on the other
hand, has the desired diode like-behaviour. Essential
condition for the diode operation is that the voltage drop
between the source and the drain occurs along the wire so
that the effective potential difference builds up between
the wire and the drain. This condition is fulfilled for the
compensated device where the conduction type of the
channel has changed from p-type to n-type, and conse-
quently, the device has a self-aligned pnp doping profile
from drain to channel to source. The quantitative doping
concentrations along the channel cannot be extracted from
the two-dimensional simulation, because the simulation
does not include the diffusion of dopants from the source
and drain into the narrow channel. However, qualitatively
the behaviour is as expected.
In summary, we have proposed and demonstrated a
method for self-aligning control of doping profiles in
nanoscale silicon structures. The method is based on the
different segregation of p-type and n-type dopants during
thermal oxidation of silicon. We have applied the method
in fabrication of lateral field effect devices and show that
the doping profiles can be controlled in devices with sub-
50 nm dimensions. In principle, the method can be applied
in local tuning of dopin g in arbitrary-shaped silicon devices
as long as the different parts of the device have different
surface to volume ratios.
The authors want to thank M. Markkanen for assisting
in the device fabrication. This work has been partially
funded by European Commission (NEAR IST-2001-
32300) and the Academy of Finland.
References
[1] L. Chang, Y K. Choi, D. Ha, P. Ranade, S. Xiong, J. Bokor, et al.,
Proc. IEEE 91 (2003) 1860.
[2] H. Ishikuro, T. Fujii, T. Saraya, G. Hashiguchi, T. Hiramoto,
T. Ikoma, Appl. Phys. Lett. 68 (1996) 3585.
[3] Y. Takahashi, A. Fujiwara, K. Yamazaki, H. Namatsu, K. Kurihara,
K. Murase, Appl. Phys. Lett. 76 (2000) 637.
[4] G. Charitat, A. Martinez, J. Appl. Phys. 55 (1984) 2869.
[5] www.silvaco.com
[6] A.M. Song, M. Missous, P. Omling, A.R. Peaker, L. Samuelson,
W. Seifert, Appl. Phys. Lett. 83 (2003) 1881.
ARTICLE IN PRESS
J. Ahopelto et al. / Physica E 32 (2006) 547–549 549