Solidworks CSWPA Sheet Metal
Certification Exam Set


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November 18, 2021

Question 1 of 15
For 10 points:
43.50
A1004 - Model the base part (starting with a Base Flange). Unit
system: MMGS (millimeter, gram, second) Decimal places: 2 Part
origin: Arbitrary Material = Aluminum Alloy, 1060 Alloy, Density
= 0.0027 g/mm^3 Sheet Metal Thickness: 1.50 mm Inner Bend
Radius = 1.00 mm All corners are open with gaps between flanges
= 1.00 mm
A = 193 mm
B = 190 mm
C = 74 mm
|- Measure the mass of the resulting Sheet Metal part.
What is the mass of the Sheet Metal part (grams)?
of 352.16 grams
O
358.76 grams
O
371.42 grams
O
362.85 grams
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November 18, 2021

Question 2 of 15
For 5 points:
80
B
A2004 - Close the corners Unit system: MMGS (millimeter, gram,
second) Decimal places: 2 Part origin: Arbitrary Material =
Aluminum Alloy, 1060 Alloy, Density = 0.0027 g/mm3 Sheet Metal
Thickness: 1.50 mm Inner Bend Radius = 1.00 mm Closed
Corner Gap = 0.20 mm, Full Overlap, Open Bend Region Front
and Rear Flanges will overlap the Side Flanges (See Detail image)
3
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November 18, 2021

43.50
A = 193 mm

B = 190 mm
C = 74 mm
-Measure the mass of the resulting Sheet Metal part.
What is the mass of the Sheet Metal part (grams)?
Enter Value:
(use. (point) as decimal separator)

4
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November 18, 2021

Question 3 of 15

For 5 points:
A3002 - Flatten the part Unit system: MMGS (millimeter, gram,
second) Decimal places: 2 Part origin: Arbitrary Material =
Aluminum Alloy, 1060 Alloy, Density = 0.0027 g/mm3 Sheet Metal
Thickness: 1.50 mm Inner Bend Radius = 1.00 mm General KFactor = 0.32
43.50
A = 195 mm B = 205 mm C = 72 mm
|- Measure the distance X of the part when flattened. (See last
image.)
What is the distance X of the part when flattened?
352.11 mm
O
343.65 mm

O 339.69 mm
O
322.34 mm

5
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November 18, 2021

Question 4 of 15
For 20 points:
80
135°
A4004 - Add feature Unit system: MMGS (millimeter, gram,
second) Decimal places: 2 Part origin: Arbitrary Material =
Aluminum Alloy, 1060 Alloy, Density = 0.0027 g/mm3 Sheet Metal
Thickness: 1.50 mm Inner Bend Radius = 1.00 mm Rectangular
Bend Relief: Width = 1.00 mm x Depth = 1.00 mm
135
43.50
42.50
A = 193 mm
B = 190 mm
C = 74 mm
|-Measure the mass of the resulting Sheet Metal part.
What is the mass of the Sheet Metal part (grams)?
51.50

6
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November 18, 2021

Enter Value:
(use. (point) as decimal separator)

Question 5 of 15
For 5 points: A5001 - Flatten the part Unit system: MMGS
(millimeter, gram, second) Decimal places: 2 Part origin:
Arbitrary Material = Aluminum Alloy, 1060 Alloy, Density =
0.0027 g/mm^3 Sheet Metal Thickness: 1.50 mm Inner Bend
Radius = 1.00 mm
A = 200 mm, B = 200 mm, C = 70 mm
-Change the part's K-Factor to 0.48
-Measure the maximus measured extent (X) of the part when
flattened. (See layimage.)
7
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November 18, 2021

What is the maximum measured extent (X) of the part when

flattened?
0468.23 mm
O
477.56 mm
O 492.23 mm
0486.96 mm

8
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November 18, 2021

Question 6 of 15
QK
For 15 points:
80
A6001 - Add support flange Unit system: MMGS (millimeter,
gram, second) Decimal places: 2 Part origin: Arbitrary Material
= Aluminum Alloy, 1060 Alloy, Density = 0.0027 g/mm^3 Sheet
Metal Thickness: 1.50 mm Inner Bend Radius = 1.00 mm
43.50
Note: Top of support flange should be even with bottom of
rectangular opening. (See section view EE)
A = 200 mm
B = 200 mm
C = 70 mm
Z

|- Measure the mass of the resulting Sheet Metal part.
45151.56
51.50
What is the mass of the Sheet Metal part (grams)?
Enter Value:
9
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November 18, 2021

(use. (point) as decimal separator)

10
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November 18, 2021

Question 7 of 15
For 5 points:
80
A7002 - Flatten part Unit system: MMGS (millimeter, gram,
second) Decimal places: 2 Part origin: Arbitrary Material =
Aluminum Alloy, 1060 Alloy, Density = 0.0027 g/mm^3 Sheet
Metal Thickness: 1.50 mm Inner Bend Radius = 1.00 mm

43.50
A = 196 mm
B = 210 mm
C = 69 mm
- Maintain the part's K-Factor at 0.48
11
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November 18, 2021

-Flatten the part
Note: There should be no interference after the part is flattened.
V
51.56
|- Measure the maximum measured extent (x) of the part when
flattened. (See last image.)
501.06 mm
0491.35 mm
486.35 mm
O
494.34 mm
What is the maximum measured extend (X) of the part when
flattened?

12
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November 18, 2021

Question 8 of 15
For 10 points:
B1001 - Create Sheet Metal Part From Solid Part Unit system:
IPS (inch, pound, second) Decimal places: 2 Part origin:
Arbitrary Material = Already defined Sheet Metal Thickness:
0.125 inch Inner Bend Radius = 0.225 inch General K-Factor =
0.5
- Download the attached part.
NOTE: DO NOT modify any of the material properties of the
part.
- Create a Sheet Metal part that will fit around the downloaded
part using the following parameters:
13
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November 18, 2021

Attachment to this question
B.SLDPRT (153.5 kB)
Enter Value:
(use. (point) as decimah separator)
Sheet Metal Thickness: 0.125 inch

Inner Radius: 0.225 inch
Keep Body = OFF
Gap For All Rips: 0.08 inch
Overlap Ratio :0.50
Obround Relief Ratio: 0.50
Note 1: The sheet metal part should be OUTSIDE of the
downloaded solid. (Any small interferences between the sheet
metal part and solid at the folded edges should be ignored.)
Note 2: The bottom of the sheet metal part is open. The Jinside of
the part shown in the images is colored for clarity. Your part will
probably differ in color.
|- Measure the mass of the resulting Sheet Metal part.
What is the mass of the Sheet Metal part (pounds)?

14
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November 18, 2021

15
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November 18, 2021


Question 9 of 15
Quote
For 10 points:
B2001 - Bounding Box Area Unit system: IPS (inch, pound,
second) Decimal places: 2 Part origin: Arbitrary Material =
Already defined Sheet Metal Thickness: 0.125 inch Inner Bend
Radius = 0.225 inch General K-Factor = 0.5
- Using the Sheet Metal part created in the previous question,
measure the Bounding Box Area of the flattened Sheet Metal
part.
What is the Bounding Box Area of the flattened Sheet Metal part
(inches)?
244.54

271.44

255.19

301.25

16
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November 18, 2021

Question 10 of 15
Q0.50

1.50
For 10 points:
B3001 - Create Hem Unit system: IPS (inch, pound, second)
Decimal places: 2 Part origin: Arbitrary Material = Already
defined Sheet Metal Thickness: 0.125 inch Inner Bend Radius =
0.225 inch General K-Factor = 0.5
- Create a hem on the Sheet Metal part using the following
parameters:
Hem Type: Open Length: 1.00 inch Gap Distance: 0.125 inch
Custom Relief Type: Rectangular Relief Ratio: 0.50
-Measure the mass of the Sheet Metal part.
What is the mass of the Sheet Metal part (pounds)?
Enter Value:
I
(use. (point) as decimal separator)

Question 11 of 15
17
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November 18, 2021

For 10 points:
C1001 - Cutting Length - Outer Unit system: IPS (inch, pound,
second) Decimal places: 2 Part origin: Arbitrary Material =
Already defined Sheet Metal Thickness = Already defined Inner
Bend Radius = Already defined General K-Factor = Already

defined
- Download and open the attached part file.
NOTE: DO NOT modify any of the material properties of the
part.
- Using the Sheet Metal Cut List, measure the Outer Cutting
Length of the flat pattern.
Attachment to this question
95.99

89.99

99.99

84.99

Question 12 of 15
For 10 points:
18
Solidworks Sheet Metal


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November 18, 2021

C2001 - Gauge Table Import Unit system: IPS (inch, pound,
second) Decimal places: 2 Part origin: Arbitrary Material =
Already defined Sheet Metal Thickness = Already defined Inner
Bend Radius = Already defined General K-Factor = Already
defined

- Download the attached Gauge Table.
- Using the downloaded Gauge Table, apply it to the sheet metal
part downloaded in the previous question.
- Use the Gauge Table to apply the following parameters to the
Sheet Metal part:
Attachment to this question
@
bend allowance inches sample - English.xls (27.0 kB)
Enter Value:
(use. (point) as decimal separator)

Question 13 of 15
QtQ
19
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November 18, 2021

For 10 points:
C3001 - Inner Bend Radius Modification Unit system: IPS (inch,
pound, second) Decimal places: 2 Part origin: Arbitrary Material
= Already defined Sheet Metal Thickness = Already defined Inner
Bend Radius = Already defined General K-Factor = Already
defined
- Using the applied Gauge Table from the previous question,
modify the inner radius of the two bends circled in the image to
the following value:

Inner Radius: 0.5 inches (Gauge Table Value)
- Measure the Bounding Box Length.
- What is the Bounding Box Length (inches)?
Enter Value:
(use. (point) as decimal separator)

Question 14 of 15
For 10 points:

20
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November 18, 2021

D1001 - Louver Placement Unit system: MMGS (millimeter,
gram, second) Decimal places: 2 Part origin: Already defined
Material = Already defined Sheet Metal Thickness = Already
defined Inner Bend Radius = Already defined General K-Factor =
Already defined
|-Download and open the attached zip file. It contains both a part
file "D.SLDPRT" and a forming tool "test_louver.SLDFTP".
-Place the forming tool in the proper folder of your Design
Library.
1-Use the formina tool to create a louver in the included
Attachment to this question
D.zip (272.2 kB)
X = 0.00, Y = 4.71, Z = -1.21

O
X = 0.00, Y = 6.05, Z = -1.01
O
X = 0.00, Y = 4.95, Z = -0.21
O
X = 0.00, Y = 5.21, Z = -1.75

21
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November 18, 2021

Question 15 of 15
Q
For 10 points:
D2001 - Louver Pattern Unit system: MMGS (millimeter, gram,
second) Decimal places: 2 Part origin: Already defined Material:
Already defined Sheet Metal Thickness = Already defined Inner
Bend Radius = Already defined General K-Factor = Already
defined
|- Using the previously modified part, create a pattern of the
louver using the following parameters:
Spacing = 30.00 mm Number of Instances = 5
-Measure the Center of Mass of the Sheet Metal part.
What is the Center of Mass of the Sheet Metal part (mm)?
Enter Coordinates:
X:

Y:
Z:
(use. (point) as decimal separator)
22
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November 18, 2021

23
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