PB-Nr
: R 04

Development


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Process owner: Hr. Ing. Schlager, Hr. DI Steiner, Hr. Ing. Hemedinger
Process purpose and
target:
Derivative of products of standard products in
accordance with the customer requirements
New development of products in accordance with the
market requirements

Interfaces

Supplier: Document Process input
R02 – Order processing Laboratory order Customer requirement
M07 – Improvement
M02- responsibility of
Management
General demand for market or
development specification

Customer: Document Process output
R 06 – Delivery Laboratory order sample sheet metals, sample parts
R 05 – Production Prescription

monitoring/characteristic numbers

Quality: Complaints / laboratory orders
average turn-around time of laboratory jobs
Environment: See final report

flow/process documentation/competence



PB-Nr
: R 04

Development


Documents
Lab.journal
Project order
Development
Development
Development
R&D - Management
Development
Development

Labjournal
Minutes
Q uarterly inform ation
Q-Meeting
Minutes
Q-Meeting
B atch in fo rm a tio n
R02
Copy of formulation
database
Adjust according to
exsisting form ulation
Input of formulation(S 07)
Close lab.order
Create a project description
Development
Production handover
V e rification in h ouse
Validation with the
custom er
Final documentation
A
A
B
B
Documents
Visit report
Q-Meeting
Development +
Production

Development
Final document
Q-Meeting
R06
Creator
M07
M02
Formulation
Laborder
Sample
Development
Development


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PB-Nr
: R 04

Development


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Derivative from a standard product
Under it we understand the co-ordinating / Matches of a colour, to a surface, a gloss
degree, etc.. - It is therefore no development in the sense of a new development and
is therefore classiefied as short term. Due to the secured starting point the job can be
done without the verification and validating. Entire handling and documentation is
made through the laboratory order and the laboratory


General New Development

Creation of a project job
Starting point for all development activities, which we undertake, is the complete and
accurate entry of the request to the desired product in the project job. The project job
must contain the trip, the project responsible person and the type of the report putting
(discussion, in writing...) of the request apart from a specification to the product also.
The job is to be approved from the R&D line to. Possible smaller projects are defined
and coordinated by the project manager within own responsibility.










Request environmental protection
at the time of the execution of development projects we have to look after the
environment-friendliness of the assigned materials, dangerous materials and
production procedure.
The following general specifications apply:

Choice of materials:
- Avoiding dangerous materials
-Reduction of material variety
-Application of materials with high order for quantity reduction
- considering of recycling possibilities or abilities
-Raw material extraction

Environnemental endangerment:
-Max. work station concentration (MAK)
-Technical arranging concentration (TRK)
-Water endangerment classes (WGK)
-Regulation of combustible liquids (VbF)



PB-Nr
: R 04

Development


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Production technology:
-Optimization of the efficiency
-Energy-saving and arrears-poor manufacturing
-Utilization of manufacturing arrears

Development activity
Appropriate recordings (e.g. laboratory journal, sheet metals...) are to be led over
the progress of the development. The report should be executed according to the
development project job and accordingly be documented. In the course of the entire
documentation it is to be made certain that this is archived chronologically and
collected. For long-term developments the reports can be summarized also in a
quarter report with smaller projects.


Transition into production
The transition is executed in co-operation with development and production. It serves
the purpose to determine, whether the planned product can be manufactured,
checked, packed and supplied with the intended prescription in agreement with the
determined quality and cost targets. For this production attempt a prescription must
be present in accordance with S 07.


Validating in co-operation with the customer
After successful pilot lot attempt in production the product must additionally be
checked again for its conformity (request from product requirement specifications,

development project job) with the processing plant/customer..Only after the
successful check the development project job can be finished and a series release
can be given.


PB-Nr
: R 04

Development


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Final report
After successful transfer of the development into series production the result of the
development is to be again represented in a final report collected. This report has to
contain a short summary and an exact documentation of the final result of the
development activity, including the environmental relevant measures.

Development modifications
Modifications of the pre-set values or targets are to be kept in writing in addition to
the development project job and all places involved have to be informed about it
immediately.. The modifications must be approved similarly to the project job by the
R&D line. Reasons for such modifications can be shifts of the customer's requests,
the raw material qualities, development results a.s.o.


General remarks
Possible samples which were transferred by the customer as colour/effect collecting
mains and which are to be reclaimed by the customer, must be treated carefully and
have to be sent by post office or messenger service to the customer immediately
after termination of the job.



Applicable documents
Tiger Cockpit
M 08.02 –testing instructions
S 07 – Prescription maintenance