Đồ án tốt nghiệp HYUNDAI TUCSON 1 6l t GDI 2017
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GRADUATION PROJECT
RESEARCH TRANSMISSION SYSTEM, MOVING SYSTEM AND CONTROL SYSTEM IN HYUNDAI TUCSON 1.6L TGDI 2017
Instructor's guide:
M.Sc Nguyễn Ngọc Bích
Students:
1. Cao Ngọc Hiếu 14145075
2. Tạ Phi Yến
14145351
CONTENTS
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Chapter 1 Overview of Hyundai Tucson 1.6L T-GDI 2017
Chapter 2 Transmission system in Hyundai Tucson 1.6L T-GDI 2017
Chapter 3 Moving system in Hyundai Tucson 1.6L T-GDI 2017
Chapter 4 Control system in Hyundai Tucson 1.6L T-GDI 2017
Chapter 5 Maintenance Technology, Inspect and Repair in Hyundai Tucson 1.6L T-GDI 2017
VEHICLE OVERVIEW
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Specification
Size ( Length/ Width/ Height) mm
4.475 x 1.850 x 1.660
Engine
1.6L T-GDI
Gear box
7DCT
Front Suspension
MacPherson
Rear Suspension
Multi Link
Steering System
Electronic Power Steering
Braking System
ABS, EBP, ESC, TCS, BAS, HAC, DBC
1
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Position of Dual Clutch and Clutch Actuator in Gearbox
Clutch Actuator Assembly
Dual Clutch Assembly
2
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Advantages of Dual Cutch
Torque transmission can be accomplished without interruption
Gears shift can be done very smoothly
High efficiency and Fuel economy
3
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Structure of Dual Clutch
4
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Operation of Dual Clutch
5
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Structure of Clutch Actuator
Pull Rod
Connecting
Lever
Return Spring
bar
Roller
Screw
Motor
6
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Operation of Clutch Actuator
7
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Structure of 7 Speed Gearbox
Gear Assembly
Gear Actuator Assembly
Inhibitor Switch
8
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Structure of Gear assembly
R
Clutch 1
(for odd gears)
1
st
3
rd
5
th
th
7
③
⑦
⑥
Reverse Idle Gear
3/6/7/R Output Shaft
1/3/5/7 Input Shaft
2/4/6/R Input Shaft
Flywheel
①
⑤
Clutch 2
(for even gears)
2
nd
4
th
6
th
④
②
1/2/4/5 Output Shaft
Rev
Differential Gear
9
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Operation of Gear Assembly
10
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Synchronizer
11
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Gear Actuator
12
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Inhibitor Switch
▶ Similar to conventional AT inhibitor switch
▶ 4 Terminal signal combination type (D,N,R,P)
▶ It determine the lever position
13
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Diffirential and Driveshaft
Ring Gear
Axle casing
Left Driveshaft
Circlip
Right Driveshaft
Driveshaft Gear
Cone bearing
Diffirential Gear
14
TRANSMISSION SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Front Axle
Rear Axle
15
MOVING SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Body
Length
4475 mm
Width
1850 mm
Height
1660 mm
Wheel Base
2670 mm
Front Overhang
910 mm
Rear Overhang
895 mm
AHHC
16
MOVING SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Suspenssion System
Front Suspenssion: MacPherson
Rear Suspenssion: Multi Link
17
MOVING SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Wheel
Warning lamps
Pressure sensor
TPMS
Tire-pressure monitoring system
Initiator
Receiver
18
CONTROL SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Steering System: Electronic Power Steering - EPS
Motor
Steering column
EPS Control Module
Steering Angle Sensor and Torque
Sensor
Steering gear box
19
CONTROL SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Braking System: Anti-blocking System (ABS)
1 Brake Light Switch
2 Wheel Speed Sensor
3 ABS Actuator
4 ABS ECU
5 Dashboard
20
CONTROL SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Braking System: Electronic Parking Brake (EPB)
21
CONTROL SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Braking System
ESC
ESC – Electronic Stability Control
TCS – Traction Control System
DBC
TCS
ABS
BAS – Brake Assist System
HAC – Hill-start Assist Control
DBC – Downhill Brake Control
HAC
BAS
22
CONTROL SYSTEM
HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION
Braking System: Structure Electronic Stability Control (ESC)
23
