Test Project Automobile Technology
Task C – Electrical
TP33_10TH_actual_VN
Submitted by
Name
Member Country

TP33_10VN_actual

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Skill 33 - Automobile Technology
Competitor Instructions – Automobile Technology
Competitor
Name

Country
Code

Task
C

Competitor Instructions
Task

Electrical Systems

Familiarization Time

15 minutes

Task Duration

3 hours

Break

15 minutes
Marking Summary
Section

Possible
Mark

1

Preparation, Safety, and Housekeeping

1.70

2

Headlight Operation

1.60

3


Washer and wiper system

2.10

4

Power Window Operation

2.60

5

Power Mirror Operation

1.80

6

Central Locking System

1.70

7

Reverse Light Operation

2.00

8


Charging system

2.50

Sub Total

10th ASC October 2014, Hanoi, Vietnam

16.00


Skill 33 - Automobile Technology
You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competition
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page
Remark: Vehicle/Model: Hyundai Sonata YF 2.0 2013 Model Year

10th ASC October 2014, Hanoi, Vietnam


Skill 33 - Automobile Technology

Competitor
Name


Country
Code

Task
C

1.

Check operation of head light
For repairs refer to the expert
Rectify fault
Fill in report form

2.

Check operation of washer and wiper system
For repairs refer to the expert
Rectify fault
Fill in report form

3.

Check operation of power window system
For repairs refer to the expert
Rectify fault
Fill in report form

4.

Check operation of mirror system

For repairs refer to the expert
Rectify fault
Fill in report form

5.

Check operation of central locking system
For repairs refer to the expert
Rectify fault
Fill in report form

6.

Check operation of reverse light system
For repairs refer to the expert
Rectify fault
Fill in report form

7.

Check operation of charging system and output in ampere
For repairs refer to the expert
Rectify fault
Fill in report form

10th ASC October 2014, Hanoi, Vietnam


Skill 33 - Automobile Technology


Competitor Report Sheet – Automobile Technology
Competitor
Name

Country
Code

Task
C

Report Sheet
1.

Did the headlights operate normally?
Fault(s) found:

[ ] yes [ ] no

Rectify :

2.

Did the wiper and washer operate normally?
Fault(s) found:

[ ] yes [ ] no

Rectify:

3.


Did the power window operate normally?
Fault(s) found:

[ ] yes [ ] no

Rectify:

4.

Did the mirror operate normally?
Fault(s) found:
Rectify:

10th ASC October 2014, Hanoi, Vietnam

[ ] yes [ ] no


Skill 33 - Automobile Technology

Did the central locking operate normally?
Fault(s) found:

[ ] yes [ ] no

5.
Rectify:

6.


Did the reverse light operate normally?
Fault(s) found:

[ ] yes [ ] no

Rectify:
Did the charging operate normally?
Fault(s) found:

7.

[ ] yes [ ] no

Rectify:

Alternator output :

* Do not cut any wire or modify any circuits on the car

10th ASC October 2014, Hanoi, Vietnam


Skill 33 - Automobile Technology
Form 5 - Automobile Technology
Competitor
Name

Country
Code


Task

Marking Scale

C

Electrical Systems

Marking Summary
Possible
Mark

Section
1

Preparation, Safety, and Housekeeping

1.70

2

Headlight Operation

1.60

3

Washer and wiper system


2.10

4

Power Window Operation

2.60

5

Power Mirror Operation

1.80

6

Central Locking System

1.70

7

Reverse Light Operation

2.00

8

Charging system


2.50

Sub Total

16.00

Time Keeping
Familiarization

Competition

Start

Start

Stop

Stop

1

Breaks
Start

Stop
Experts Signatures
2

10th ASC October 2014, Hanoi, Vietnam


3

4


Skill 33 - Automobile Technology
Competitor
Name

Country
Code

Task
C

1.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14

1.15

Preparation, Safety, and
Housekeeping
Select the correct common tools
Check all instructions
Use workshop manual correctly
Apply logical working procedure
Calibrate Multimeter
Use seat cover
Use fender cover
Use floor mate
Use steering cover
Check oil level
Check coolant level
Check battery voltage
Clean up the test vehicle
Clean up the working area
Clean up tools and equipment
Sub Total

Yes

No

0.10
0.10
0.20
0.10
0.20

0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10

0

1.70

0

Comments

Actual

Comments

0
0
0
0
0
0
0

0
0
0
0

Yes

No

2.1
2.2
2.3
2.4
2.5
2.6

Check function of the lights system
Check fuse 10A
Check continuity from IPS to Bulb
Check bulbs
Check ground connection
Fault found
Replace the component / correct the
connection

0.10
0.20
0.20
0.10
0.20

0.30

0
0
0
0
0
0

0.20

0

Check function after replacing parts

0.30

0

Sub Total

1.60

0

10th ASC October 2014, Hanoi, Vietnam

Actual

0


Head lights operation

2.8

Electrical Systems

0

2.

2.7

Marking Scale


Skill 33 - Automobile Technology
Competitor
Name

Country
Code

Task

Marking Scale

C

Electrical Systems


3.

Washer and Front Wiper System

Yes

No

3.1

Check function of the washer and wiper
system

0.10

0

3.2

Check fuse 25 A

0.20

0

3.3

Check continuity between BCM and
combination switch


0.20

0

3.4

Check function of the wiper relay

0.20

0

3.5

Check ground connection

0.20

0

3.6

Check wiper motor

0.20

0

3.7


Check washer motor circuit

0.30

0

3.8

Fault found

0.30

0

3.9

Replace the component / correct the
connection

0.20

0

3.10

Check function after replacing parts

0.20


0

Sub Total

2.10

0

Power window

Yes

No

Check function of the power window
system
Check 25A fuse
Check motor power window
Check circuit system
Check ground connection
Check power window main switch
Check the CAN Bus Continuity
Fault found

0.20

0

0.20
0.30

0.30
0.20
0.30
0.30
0.30

0
0
0
0
0
0
0

4.9

Replace the component / correct the
connection

0.20

0

4.10

Check function after replacing parts

0.30

0


Sub Total

2.60

0

4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8

10th ASC October 2014, Hanoi, Vietnam

Actual

Comments

Actual

Comments

(FR:LH)

By Scan tool (VMI)



Skill 33 - Automobile Technology

Competitor
Name

Country
Code

Task

Marking Scale

C

Electrical Systems

5.

Power Mirror System

Yes

No

5.1

Check function of the Power mirror
system (Passenger Side)


0.20

0

5.2

Check fuse 10 A at F19

0.20

0

Check continuity between junction box
and power mirror control switch
Check continuity between power mirror
control switch and motor

0.30

0

0.30

0

5.5

Fault found


0.30

0

5.6

Replace the component / correct the
connection

0.20

0

5.7

Check function after replacing parts

0.30

0

Sub Total

1.80

0

Central Locking System

Yes


No

Check function of the central locking
system
Check positive voltage at door lock relay
at junction box
Check positive voltage at door lock
actuator (Rear Left)

0.20

0

0.20

0

0.20

0

6.4

Fault found

0.30

0


6.5

Replace the component / correct the
connection

0.20

0

6.6

Check function after replacing parts

0.30

0

6.7

Check remote control function

0.30

0

1.70

0

5.3

5.4

6.
6.1
6.2
6.3

Sub Total

10th ASC October 2014, Hanoi, Vietnam

Actual

Comments

Actual

Comments


Skill 33 - Automobile Technology
Competitor
Name

Country
Code

Task

Marking Scale


C

Electrical Systems

Reverse light system

Yes

No

Check function of the reverse light
system
Check voltage (12V) at range switch at
(Reverse Position)

0.20

0

0.20

0

7.3

Check fuse F10 - 10 A

0.20


0

7.4

Check continuity between F10 to EM11

0.20

0

7.5

Check positive voltage at reverse lamp

0.20

0

7.6

Check bulb condition

0.20

0

7.7

Faults found


0.30

0

7.8

Replace the component / correct the
connection

0.20

0

7.9

Check function after replacing parts

0.30

0

Sub Total

2.00

0

7.
7.1
7.2


Actual

Comments

Actual

Comments

8.

Charging system

Yes

No

8.1

Check function of the charging system

0.20

0

8.2

Check fuse F30 - 7.5 A

0.20


0

8.3

Check alternator output voltage

0.30

0

From Battery

8.4

Check terminal 2 (socket CHG06) for
voltage

0.30

0

From ignition

8.5

Fault found

0.30


0

8.6

Replace complete alternator

0.30

8.7

Check function after replacing parts

0.30

0

Idle rpm

8.8

Check output voltage

0.30

0

2000 rpm

8.9


Check output current

0.30

0

2.50

0

Sub Total

10th ASC October 2014, Hanoi, Vietnam